ER80S-D2

AWS A5.28 Class ER80S-D2

ER80S-D2 is designed to give high strength welds on high sulfur bearing (free- machining) steels or medium carbon steels. This wire contains additional amounts of manganese and silicon which, when alloyed with 0.50% molybdenum, produces weld deposits which have high ductility, excellent impact values and tensile strengths of approximately 100,000 psi. ER80S-D2 is commonly used on low carbon and low alloy steels such as AISI 4130 where the tensile strengths provided by plain carbon steel wires are inadequate. A well balanced silicon content gives this wire superior arc stability, a low spatter level and a flat bead with excellent appearance. ER80S-D2 produces X-ray quality, porosity free welds even over dirt, rust or mill scale.

Applications:

Farm implements, automotive parts, pipes, light-gauge steels, low alloy steels such as AISI 4130 and high yield steels such as T-1.

TYPICAL WIRE CHEMISTRY (%)

-

ER80S-D2

AWS Spec

C

0.080

0.07-0.12

Mn

1.950

1.60-2.10

Si

0.600

0.50-0.80

P

0.012

0.025 max

S

0.012

0.025 max

Ni

0.020

0.15 max

Mo

0.50

0.40-0.60

Cu

0.10

0.50 max

Typical mechanical properties of weld metal (C02 shielding gas)

-

ER80S-D2

AWS Spec

Yield strength (psi)

84,000

68,000 min

Ultimate tensile strength (psi)

99,000

80,000 min

Elongation in 2" (%)

22

17 min

Charpy V-notch at 0 F (ft. lbs)

30

20 min

Reduction of area (%)

55

-

Average Brinell Hardness

163

-

WA Part No. Description UPC Code
TC 80S-D2 04 ER80S-D2 .030 X 2 LB SPOOL 034496905655
TC 80S-D2 05 ER80S-D2 .030 X 11 LB SPOOL 034496905662
TC 80S-D2 06 ER80S-D2 .030 X 33 LB SPOOL 034496905679
TC 80S-D2 07 ER80S-D2 .035 X 2 LB SPOOL 034496905686
TC 80S-D2 08 ER80S-D2 .035 X 11 LB SPOOL 034496950747
TC 80S-D2 09 ER80S-D2 .035 X 33 LB SPOOL 034496950198
TC 80S-D2 15 ER80S-D2 .045 X 2 LB SPOOL 034496964133
TC 80S-D2 16 ER80S-D2 .045 X 11 LB SPOOL 034496905716
TC 80S-D2 17 ER80S-D2 .045 X 33 LB SPOOL 034496905723
TC 80S-D2 24 ER80S-D2 1/16 X 33 LB SPOOL 034496950426
Scroll to Top